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MITSUBISHI MITSUBISHI
PM100RSE060 PM100RSE060
FLAT-BASE TYPE FLAT-BASE TYPE INSULATED PACKAGE INSULATED PACKAGE
PM100RSE060
FEATURE
a) Adopting new 4th generation planar IGBT chip, which performance is improved by 1m fine rule process. For example, typical VCE(sat)=1.7V b) Using new Diode which is designed to get soft reverse recovery characteristics. * 3 100A, 600V Current-sense IGBT for 15kHz switching * 30A, 600V Current-sense regenerative brake IGBT * Monolithic gate drive & protection logic * Detection, protection & status indication circuits for overcurrent, short-circuit, over-temperature & under-voltage * Acoustic noise-less 11kW class inverter application
APPLICATION General purpose inverter, servo drives and other motor controls
PACKAGE OUTLINES
Dimensions in mm
1101 950.5 2-2.54 2-2.54 2-2.54 6-2.54 17.02 10.16 10.16 10.16 3.22
PBT
Screwing depth Min9.0 4-5.5 MOUNTING HOLES
Terminal code 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. VUPC UP VUP1 VVPC VP VVP1 VWPC WP VWP1 VNC 11. 12. 13. 14. 15. 16. VN1 Br UN VN WN FO
20
20.5
17
123
4 56
78 9
10 12 14 16 11 13 15
740.5 20
P
17.5
12
N
891
W
V
U
0.50.3 24.5
4-R6 26 67.4 160.64 2-2.54 26 6-M5NUTS
21.2 22 -0.5
+1.0
3.22
11.6
2-2.54
1.6
32.6
A : DETAIL
31.6 19.4
LABEL
4
22
10.6
A
4.5
10
B
2.54
0.64
Sep. 2001
MITSUBISHI
PM100RSE060
FLAT-BASE TYPE INSULATED PACKAGE
INTERNAL FUNCTIONS BLOCK DIAGRAM
Rfo=1.5k
WP Br Fo VNC WN VN1 VN UN VWPC VWP1 VVPC VP VVP1 VUPC UP VUP1
Rfo
Gnd In
Fo Vcc
Gnd In
Fo Vcc Gnd In
Fo Vcc
Gnd In
Fo Vcc
Gnd In
Vcc
Gnd In
Vcc Gnd In
Vcc
Gnd
Si Out
Gnd
Si Out
Gnd
Si Out
Gnd
Si Out
Gnd
Si Out
Gnd
Si Out
Gnd
Si Out
Th
B
N
W
V
U
P
MAXIMUM RATINGS (Tj = 25C, unless otherwise noted) INVERTER PART
Symbol VCES IC ICP PC Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature Condition VD = 15V, VCIN = 15V TC = 25C TC = 25C TC = 25C Ratings 600 100 200 328 -20 ~ +150 Unit V A A W C
BRAKE PART
Symbol VCES IC ICP PC VR(DC) IF Tj Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation FWDi Rated DC Reverse Voltage FWDi Forward Current Junction Temperature Condition VD = 15V, VCIN = 15V TC = 25C TC = 25C TC = 25C TC = 25C TC = 25C Ratings 600 30 60 176 600 30 -20 ~ +150 Unit V A A W V A C
CONTROL PART
Symbol VD VCIN VFO IFO Parameter Supply Voltage Input Voltage Fault Output Supply Voltage Fault Output Current Condition Applied between : VUP1-VUPC VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between : UP-VUPC, VP-VVPC WP-VWPC, UN * VN * WN * Br-VNC Applied between : FO-VNC Sink current at FO terminal Ratings 20 20 20 20 Unit V V V mA
Sep. 2001
MITSUBISHI
PM100RSE060
FLAT-BASE TYPE INSULATED PACKAGE
TOTAL SYSTEM
Parameter Supply Voltage Protected by VCC(PROT) OC & SC VCC(surge) Supply Voltage (Surge) Module Case Operating TC Temperature Storage Temperature Tstg Viso Isolation Voltage Symbol Condition VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C Start Applied between : P-N, Surge value or without switching (Note-1) Ratings 400 500 -20 ~ +100 -40 ~ +125 2500 Unit V V C C Vrms
60Hz, Sinusoidal, Charged part to Base, AC 1 min.
(Note-1) Tc measurement point is as shown below. (Base plate depth 3mm)
PBT
THERMAL RESISTANCES
Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Rth(j-c')Q Rth(j-c')F Rth(j-c')Q Rth(j-c')F Rth(c-f) Parameter Test Condition Inverter IGBT part (per 1 element), (Note-1) Inverter FWDi part (per 1 element), (Note-1) Brake IGBT part, (Note-1) Brake FWDi part, (Note-1) Inverter IGBT part (per 1 element), (Note-2) Inverter FWDi part (per 1 element), (Note-2) Brake IGBT part, (Note-2) Brake FWDi part, (Note-2) Case to fin, Thermal grease applied (per 1 module) Min. -- -- -- -- -- -- -- -- -- Limits Typ. -- -- -- -- -- -- -- -- -- Max. 0.38 0.70 0.71 1.66 0.23 0.36 0.45 0.96 0.027 Unit
Junction to case Thermal Resistances
Contact Thermal Resistance
(Note-2) TC measurement point is just under the chips. If you use this value, Rth(f-a) should be measured just under the chips.
ELECTRICAL CHARACTERISTICS (Tj = 25C, unless otherwise noted) INVERTER PART
Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES Parameter Collector-Emitter Saturation Voltage FWDi Forward Voltage Test Condition VD = 15V, IC = 100A (Fig. 1) VCIN = 0V, Pulsed -IC = 100A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 15V0V VCC = 300V, IC = 100A Tj = 125C Inductive Load (upper and lower arm) VCE = VCES, VCIN = 15V (Fig. 4) Tj = 25C Tj = 125C (Fig. 2) Min. -- -- -- 0.8 -- -- -- -- -- -- Limits Typ. 1.7 1.7 2.2 1.2 0.15 0.4 2.4 0.6 -- -- Max. 2.3 2.3 3.3 2.4 0.3 1.0 3.3 1.2 1 10 Unit V V
Switching Time
Collector-Emitter Cutoff Current
B P N
W
V
U
65mm
Tc
C/W
s
(Fig. 3) Tj = 25C Tj = 125C
mA
Sep. 2001
MITSUBISHI
PM100RSE060
FLAT-BASE TYPE INSULATED PACKAGE
BRAKE PART
Symbol VCE(sat) VFM ICES Parameter Collector-Emitter Saturation Voltage FWDi Forward Voltage Collector-Emitter Cutoff Current VD = 15V, IC = 30A VCIN = 0V, Pulsed IF = 30A VCE = VCES, VCIN = 15V Test Condition Tj = 25C Tj = 125C (Fig. 2) Tj = 25C Tj = 125C Min. -- -- -- -- -- Limits Typ. 1.8 1.9 2.5 -- -- Max. 2.5 2.6 3.5 1 10 Unit V V mA
(Fig. 1)
(Fig. 4)
CONTROL PART
Symbol ID Vth(ON) Vth(OFF) Parameter Circuit Current Input ON Threshold Voltage Input OFF Threshold Voltage Test Condition VD = 15V, VCIN = 15V VN1-VNC VXP1-VXPC Min. -- -- 1.2 1.7 -- 264 158 39 -- -- -- 111 -- 11.5 -- -- -- 1.0 Limits Typ. 44 13 1.5 2.0 -- 311 -- 53 360 79 10 118 100 12.0 12.5 -- 10 1.8 Max. 60 18 1.8 2.3 520 430 -- -- -- -- -- 125 -- 12.5 -- 0.01 15 -- A s C V mA ms Unit mA V
Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN * VN * WN * Br-VNC Inverter part VD = 15V Break part -20 Tj 125C, VD = 15V Tj = -20C Tj = 25C Tj = 125C (Fig. 5,6) Inverter part Brake part (Fig. 5,6) Trip level Reset level Trip level Reset level (Note-3) (Note-3)
OC
Over Current Trip Level
(Fig. 5,6)
A
SC toff(OC) OT OTr UV UVr IFO(H) IFO(L) tFO
Short Circuit Trip Level Over Current Delay Time Over Temperature Protection Supply Circuit Under-Voltage Protection Fault Output Current Minimum Fault Output Pulse Width output output output output
-20 Tj 125C, VD = 15V
(Fig. 5,6)
VD = 15V Base-plate Temperature detection, VD = 15V -20 Tj 125C VD = 15V, VFO = 15V VD = 15V
(Note-3) Fault Fault Fault Fault
is given only when the internal OC, SC, OT & UV protection. of OT protection operate by lower arm. of OC, SC protection given pulse. of OT, UV protection given pulse while over level.
MECHANICAL RATINGS AND CHARACTERISTICS
Symbol -- -- -- Parameter Mounting torque Mounting torque Weight Main terminal Mounting part -- Test Condition screw : M5 screw : M5 Min. 2.5 2.5 -- Limits Typ. 3.0 3.0 560 Max. 3.5 3.5 -- Unit N*m N*m g
RECOMMENDED CONDITIONS FOR USE
Symbol VCC VD VCIN(ON) VCIN(OFF) fPWM tdead Parameter Supply Voltage Control Supply Voltage Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time Test Condition Applied across P-N terminals Applied between : VUP1-VUPC, VVP1-VVPC VWP1-VWPC, VN1-VNC (Note-4) Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN * VN * WN * Br-VNC Using Application Circuit input signal of IPM, 3 sinusoidal PWM VVVF inverter (Fig. 8) For IPM's each input signals (Fig. 7) Recommended value 400 15 1.5 0.8 4.0 20 2.5 Unit V V V kHz s
(Note-4) Allowable Ripple rating of Control Voltage : dv/dt 5V/s, 2Vp-p Sep. 2001
MITSUBISHI
PM100RSE060
FLAT-BASE TYPE INSULATED PACKAGE
PRECAUTIONS FOR TESTING 1. Before appling any control supply voltage (VD), the input terminals should be pulled up by resistores, etc. to their corresponding supply voltage and each input signal should be kept off state. After this, the specified ON and OFF level setting for each input signal should be done. 2. When performing "OC" and "SC" tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above VCES rating of the device. (These test should not be done by using a curve tracer or its equivalent.)
P, (U,V,W,B)
IN (Fo) IN (Fo)
P, (U,V,W)
VCIN
(0V)
V
Ic
VCIN
(15V)
V
-Ic
VD (all)
U,V,W, (N)
VD (all)
U,V,W,B, (N)
Fig. 1 VCE(sat) Test
Fig. 2 VEC, (VFM) Test
a) Lower Arm Switching
P
VCIN (15V) VCIN
Signal input (Upper Arm) Signal input (Lower Arm)
Fo
trr
U,V,W
Irr
CS
VCE Ic 90%
Vcc 90%
N
b) Upper Arm Switching
VCIN Signal input (Upper Arm) Signal input (Lower Arm)
VD (all)
P
Ic
10%
10% tc (on)
10% tc (off)
10%
U,V,W
VCIN
CS
Vcc
td (on)
tr
td (off)
tf
VCIN (15V)
Fo
(ton= td (on) + tr)
N
(toff= td (off) + tf)
VD (all)
Ic
Fig. 3 Switching time Test circuit and waveform
P, (U,V,W,B) A
IN (Fo)
VCIN
Pulse VCE
VCIN (15V)
Over Current
VD (all)
U,V,W, (N)
IC toff (OC) Constant Current
OC
Fig. 4 ICES Test
P, (U,V,W,B)
IN (Fo)
Short Circuit Current
VCC IC
Constant Current SC
VCIN
VD (all)
U,V,W, (N)
IC
Fig. 5 OC and SC Test
Fig. 6 OC and SC Test waveform
P
VD VCINP U,V,W Vcc
VD VCINN N Ic VCINP 0V VCINN 0V t t
tdead
tdead
tdead
Fig. 7 Dead time measurement point example
Sep. 2001
MITSUBISHI
PM100RSE060
FLAT-BASE TYPE INSULATED PACKAGE
P
20k 10
VUP1
Vcc
OUT Si
VD
IF
UP VUPC
0.1
In GND GND Vcc
+ -
U
VVP1
OUT Si
VD
VP VVPC VWP1
In GND GND Vcc
V
M
OUT Si
VD
20k
WP VWPC
In GND GND Vcc Fo OUT Si
W
IF
10
UN
0.1
In GND GND N TEMP Th
20k
IF
10
Vcc VN Fo In
OUT Si
0.1 20k
GND GND VN1
10
Vcc Fo In OUT Si B
VD
IF
WN
0.1 4.7k
VNC
GND GND Vcc
Br 5V
1k
Fo In Rfo
OUT Si
GND GND
Fo
: Interface which is the same as the U-phase
Fig. 8 Application Example Circuit
NOTES FOR STABLE AND SAFE OPERATION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM's input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Quick opto-couplers: TPLH, TPLH 0.8s. Use High CMR type. The line between opto-coupler and intelligent module should be shortened as much as possible to minimize the floating capacitance. Slow switching opto-coupler: recommend to use at CTR = 100 ~ 200%, Input current = 8 ~ 10mA, to work in active. Use 4 isolated control power supplies (VD). Also, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex. 4.7nF) between each input AC line and ground to reject common-mode noise from AC line and improve noise immunity of the system.
* * * * * *
Sep. 2001

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